Moog Construction has introduced a groundbreaking solution for solar farm installations with its semi-autonomous lift-assist vehicle, CrewMate. Recently, CrewMate successfully completed a field trial near Niagara Falls, New York, showcasing its potential to transform how solar workers install photovoltaic (PV) panels. This innovative "cobot" (collaborative robot) is designed to ease the physical burden of lifting and positioning large PV panels, enhancing efficiency and safety on job sites.
During the trial, conducted in partnership with Buffalo-based Montante Solar, CrewMate demonstrated its ability to handle challenging terrain, including steep and uneven ground. The vehicle carried pallets loaded with 83-lb PV panels across the solar field, assisting workers in lifting and positioning the panels on module racks. CrewMate's leveling system ensured smooth movement, even in difficult conditions, while keeping a safe distance from workers and other objects, minimizing potential accidents.
Steven Erck, Vice President of Montante Solar, highlighted the significance of CrewMate’s capabilities. “CrewMate provides a safer, more efficient way to handle some of the heaviest and largest solar panels on the market,” Erck said. “It’s a game-changer, especially in extreme temperatures and remote areas where solar projects are often built.” Workers quickly adapted to using CrewMate’s gripper system, allowing them to install panels faster with less physical strain, reducing the risk of injuries like sprains or strains.
Aditya Sharma, Business Development Manager at Moog Construction, emphasized the role of CrewMate in improving both productivity and worker safety. “CrewMate allows solar teams to achieve more with less effort, addressing the demand for new solar farms without sacrificing safety,” Sharma said. The lift-assist technology also helps prevent costly panel breakages, further enhancing its appeal to solar companies looking to increase efficiency.
Following the success of this trial, CrewMate is set for a larger pilot project this fall, where it will be deployed on a new solar farm. As the renewable energy industry continues to expand, innovations like CrewMate are expected to play a crucial role in scaling solar projects and ensuring the safety of workers. With the increasing demand for solar energy, semi-autonomous technology may hold the key to meeting installation challenges while improving operational efficiency.